Autonomous Robots Boost Utility-Scale Solar Efficiency in Texas

Rosendin’s autonomous robots are transforming Texas solar farms—tripling PV installation speeds, improving safety, and expanding access to remote project sites.

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Rosendin is poised to transform utility-scale solar construction with the launch of a three-part autonomous robotic system. The breakthrough, set to debut April 17, 2025, in West Texas, promises to triple photovoltaic (PV) installation speeds while simultaneously improving worker safety and addressing chronic labor shortages across the renewable energy sector.

Developed in partnership with ULC Technologies, LLC, the robotic system will be showcased at a live demonstration, highlighting its autonomous operations, advanced obstacle detection via LiDAR, and high-precision panel placement within 2 millimeters using GPS and KMZ mapping. According to field tests on a similar project in Danevang, Texas, the system installed 350 to 400 PV modules in a single 8-hour shift—three times faster than conventional crews.

David Lincoln, Senior Vice President at Rosendin, said:

“We created a solution that will revolutionize the installation of renewable energy facilities worldwide by providing a safer, faster, repeatable, and more cost-effective means of deploying solar installations in remote locations."

Advanced Technology for Harsh Conditions

The robotic solution includes:

  • Panel Setting Robot: A tracked unit with an integrated robotic arm and nine vacuum suction cups capable of lifting and placing heavy solar panels (up to 100 lbs.) with precision.
  • Two Panel Carrying Robots: These coordinate to transport pallets of panels from the staging area to the installation site, ensuring uninterrupted workflows.

The system operates via a hybrid gas and battery-powered platform designed to withstand wind, rain, mud, and uneven terrain up to a 30-degree incline. Additionally, built-in safety features and the ability for manual override via handheld controllers ensure electricians can work in tandem with the machines safely.

Human-Robot Collaboration

The collaborative approach—where trained crews work alongside robotic assistants—offers significant ergonomic benefits. By removing the most physically demanding aspects of the job, Rosendin reduces the risk of workplace injuries and allows electricians to focus on technical grid connections and quality assurance.

Lincoln, who conceptualized the robot in 2019, noted the technology’s potential to open up new markets previously deemed too remote or rugged for solar builds.

“The next iteration could even use a central control and monitoring system to run several robotic teams simultaneously that will enhance worker and job site safety, improve logistics, and provide cloud-based installation and movement data,” Lincoln said.

Industry-Scale Impact

With over 7 GW of solar installations completed and another 7 GW in development, Rosendin continues to scale its Tier 1 Solar EPC capabilities. Its projects include landmark facilities like the Aktina Renewable Power Project (TX), Townsite Solar + Storage (NV), and Athos Renewable Energy Project (CA).

The April 17 demonstration will be attended by leaders from renewable energy, construction, private equity, and manufacturing sectors.

Environment + Energy Leader