Mercedes-Benz Builds $975M Fossil-Free Paint Shop in Sindelfingen

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Mercedes-Benz is investing a high triple-digit million-euro amount—estimated at over €900 million (approximately $975 million USD)—to build a new “Next Generation Paintshop” at its Sindelfingen plant in Germany. Scheduled to launch in spring 2028, the facility is designed to reduce energy use by 50%, emissions by 60%, and water consumption by more than half compared to the current operation.

The 170,000 m² building will be constructed on a 60,000 m² footprint, using recycled concrete from a former assembly hall previously located on-site. The facility will run entirely on green electricity and eliminate the use of fossil fuels in its operations.

Key Sustainability Features:

  • 50% Less Energy Use: Driven by energy-efficient paint booths, dryers, and heating systems powered by smart software and heat pumps.
  • Green Power: Rooftop solar panels will cover 20,000 m², helping meet electricity needs.
  • Water Recycling: The paint shop will recycle all of its wastewater, reducing water use by more than 50%.
  • Material Reuse: Recycled concrete from the old Assembly Hall 36 will serve as the substructure for the new facility.
  • Biodiversity and Air Quality: The site includes 7,000 m² of green space and a 1,200 m² park.

Advanced Technology Integration:

The facility will be digitally integrated with Mercedes-Benz’s MO360 production platform and will include around 250 robots. All systems—including paint booths, dryers, and maintenance—will be monitored in real time using a digital twin and generative AI, enabling faster ramp-up and more efficient performance.

Regional and Economic Impact:

Located next to Mercedes-Benz’s high-tech Factory 56, the Sindelfingen plant produces flagship models such as the S-Class, EQS, and GLC. Officials say this investment reaffirms Mercedes-Benz’s commitment to maintaining manufacturing operations in Germany amid global competition.

“This investment in the strategic modernization of production is a clear commitment by Mercedes-Benz to Germany as an industrial location,” said Jörg Burzer, Board Member for Production, Quality, and Supply Chain Management at Mercedes-Benz Group AG.

Government leaders, including Baden-Württemberg’s Minister of Economic Affairs Dr. Nicole Hoffmeister-Kraut, praised the project as a positive signal for jobs and long-term competitiveness in the region.

Environment + Energy Leader